Pemograman PLC untuk Packing Machine





Lihat Simulasi Packing Machine

Simulation Packing Machine

Detail Packing Machine

PLC Simulator Packing Machine

Penerapan Nomor Input dan Output PLC :

1. Jumlah Input PLC adalah 7 Input :
--- 1 Unit Input untuk Limit Feeder Reverse
--- 1 Unit Input
untuk Limit Feeder Forward
--- 1 Unit Input
untuk Limit Lifter Lower
--- 1 Unit Input
untuk Limit Lifter Middle
--- 1 Unit Input
untuk Limit Lifter Upper
--- 1 Unit Input
untuk Switch Start. It's Functions to Start Process
--- 1 Unit Input
untuk Push Button RESET. berfungsi untuk ORIGIN Proses
--- Total jumlah Input PLC adalah Minimum 7 Input Unit


2. Jumlah Output PLC adalah 4 Output :
--- 1 Unit Output
untuk Electrical Solenoid. berfungsi untuk Moves Feeder Forward
--- 1 Unit Output
untuk Electrical Solenoid. berfungsi untuk Moves Feeder Reverse
--- 1 Unit Output
untuk Electrical Solenoid Type Center Closed. berfungsi untuk Moves Lifter DOWN
--- 1 Unit Output untuk Electrical Solenoid Type Center Closed.
berfungsi untuk Moves Lifter UP
---
Total jumlah Outputs PLC adalah Minimum 4 Output Unit


Rangkaian pemograman PLC untuk Packing Machine :

Step 1 : ( Feeder Forward to 1 )
If Feeder REV Limit = ON And Lifter UP Limit = ON And Switch Start = ON Then Cylindrical Feeder Forward = ON.

Step 2 :
1. If Cylindrical Feeder Forward = ON And Feeder FWD Limit = ON Then Cylindrical Feeder Reverse = ON.
2.a. If Cylindrical Feeder Forward = ON And Feeder FWD Limit = ON Then Cylindrical Lifter DOWN = ON.
2.b. If Lifter MID Limit = ON Then Cylindrical Lifter DOWN = OFF.

Step 3 : ( Feeder Forward to 2 )
If Feeder REV Limit = ON And Lifter MID Limit = ON Then Cylindrical Feeder Forward = ON.

Step 4 :
1. If Cylindrical Feeder Forward = ON And Feeder FWD Limit = ON Then Cylindrical Feeder Reverse = ON.
2.a. If Cylindrical Feeder Forward = ON And Feeder FWD Limit = ON Then Cylindrical Lifter DOWN = ON.
2.b. If Lifter LOW Limit = ON Then Cylindrical Lifter DOWN = OFF.

Step 5 : ( Feeder Forward to 3 )
If Feeder REV Limit = ON And Lifter MID Limit = ON Then Cylindrical Feeder Forward = ON.

Step 6 :
1. If Cylindrical Feeder Forward = ON And Feeder FWD Limit = ON Then Cylindrical Feeder Reverse = ON.
2.a. If Cylindrical Feeder Forward = ON And Feeder FWD Limit = ON Then Cylindrical Lifter UP = ON.
2.b. If Lifter UP Limit = ON Then Cylindrical Lifter UP = OFF.


Pemograman PLC Keyence untuk Packing Machine


PLC Type KV Keyence , Name Input / Output PLC :

INPUT PLC :
0000 ; LS or Limit Switch for Feeder Reverse
0001 ; LS or Limit Switch for Feeder Forward
0002 ; LS or Limit Switch for Lifter Lower
0003 ; LS or Limit Switch for Lifter Middle
0004 ; LS or Limit Switch for Lifter Upper ( Forward )
0005 ; Switch Start
0006 ; Push Button Reset

OUTPUT PLC :
0500 ; Solenoid for Cylinder Feeder Forward
0501 ; Solenoid for Cylinder Feeder Reverse
0502 ; Solenoid for Cylinder Lifter Down
0503 ; Solenoid for Cylinder Lifter Upper


Pemograman PLC Keyence :

Download gambar PLC Ladder : PLC Keyence Programming
Silahkan Download Programming for KV Builder : PLC Keyence Programming


Pemograman PLC untuk Packing Machine :

Step 1 :
If 0000 = ON And 0004 = ON And 0005 = ON And 1001 = OFF And 1004 = OFF And 1007 = OFF And 0006 = OFF Then 1000 = Hold ON ( Latching ).

Step 2 : ( Lifter in the Middle Position )
a. If 1000 = ON And 0001 = ON And 1003 = OFF And 0006 = OFF Then 1001 = Hold ON ( Latching ).
b. If 1000 = ON And 0001 = ON And 0003 = OFF And 0006 = OFF Then 1002 = Hold ON ( Latching ).

Step 3 :
If 1001 = ON And 0003= ON And 0000 = ON And 1004 = OFF And 0006 = OFF Then 1003 = Hold ON ( Latching ).

Step 4 : ( Lifter in the Lower Position )
a. If 1003 = ON And 0001 = ON And 1006 = OFF And 0006 = OFF Then 1004 = Hold ON ( Latching ).
b. If 1003 = ON And 0001 = ON And 0002 = OFF And 0006 = OFF Then 1005 = Hold ON ( Latching ).

Step 5 :
If 1004 = ON And 0002= ON And 0000 = ON And 1007 = OFF And 0006 = OFF Then 1006= Hold ON ( Latching ).

Step 6 :( Lifter in the Upper Position or Origin Position )
a. If 1006 = ON And 0001 = ON And 0000 = OFF And 0006 = OFF Then 1007= Hold ON ( Latching ).
b. If 1006 = ON And 0001 = ON And 0004 = OFF And 0006 = OFF Then 1008 = Hold ON ( Latching ).

Step 7 :
a. If 1000 = ON Or 1003 = ON Or 1006 = ON Then 0500 = ON.
b. If 1001 = ON Or 1004 = ON Or 1007 = ON Or 0006 = ON Then 0501 = ON.
c. If 1002 = ON Or 1005 = ON Then 0502 = ON.
d. If 1008 = ON Or 0006 = ON Then 0503 = ON.


Pemograman PLC Mitsubishi untuk Packing Machine


PLC Type FX-Mitsubishi , Name Input / Output PLC :

INPUT PLC :
X000 ; LS or Limit Switch for Feeder Reverse
X001 ; LS or Limit Switch for Feeder Forward
X002 ; LS or Limit Switch for Lifter Lower
X003 ; LS or Limit Switch for Lifter Middle
X004 ; LS or Limit Switch for Lifter Upper ( Forward )
X005 ; Switch Start
X006 ; Push Button Reset

OUTPUT PLC :
Y000 ; Solenoid for Cylinder Feeder Forward
Y001 ; Solenoid for Cylinder Feeder Reverse
Y002 ; Solenoid for Cylinder Lifter Down
Y003 ; Solenoid for Cylinder Lifter Upper



Pemograman PLC Mitsubishi :

Download gambar PLC Ladder : PLC Mitsubishi Programming
Silahkan Download Programming for GX Developer : PLC Mitsubishi Programming


Pemograman PLC untuk Packing Machine :

Step 1 :
If X000 = ON And X004 = ON And X005 = ON And M1 = OFF And M4 = OFF And M7 = OFF And X006 = OFF Then M0 = Hold ON ( Latching ).

Step 2 : ( Lifter in the Middle Position )
a. If M0 = ON And X001 = ON And M3 = OFF And X006 = OFF Then M1 = Hold ON ( Latching ).
b. If M0 = ON And X001 = ON And X003 = OFF And X006 = OFF Then M2 = Hold ON ( Latching ).

Step 3 :
If M1 = ON And X003= ON And X000 = ON And M4 = OFF And X006 = OFF Then M3 = Hold ON ( Latching ).

Step 4 : ( Lifter in the Lower Position )
a. If M3 = ON And X001 = ON And M6 = OFF And X006 = OFF Then M4 = Hold ON ( Latching ).
b. If M3 = ON And X001 = ON And X002 = OFF And X006 = OFF Then M5 = Hold ON ( Latching ).

Step 5 :
If M4 = ON And X002= ON And X000 = ON And M7 = OFF And X006 = OFF Then M6= Hold ON ( Latching ).

Step 6 :( Lifter in the Upper Position or Origin Position )
a. If M6 = ON And X001 = ON And X000 = OFF And X006 = OFF Then M7= Hold ON ( Latching ).
b. If M6 = ON And X001 = ON And X004 = OFF And X006 = OFF Then M8 = Hold ON ( Latching ).

Step 7 :
a. If M0 = ON Or M3 = ON Or M6 = ON Then Y000 = ON.
b. If M1 = ON Or M4 = ON Or M7 = ON Or X006 = ON Then Y001 = ON.
c. If M2 = ON Or M5 = ON Then Y002 = ON.
d. If M8 = ON Or X006 = ON Then Y003 = ON.


Pemograman PLC Omron untuk Packing Machine


PLC Type Series-C Omron , Name Input / Output PLC :

INPUT PLC :
000.00 ; LS or Limit Switch for Feeder Reverse
000.01 ; LS or Limit Switch for Feeder Forward
000.02 ; LS or Limit Switch for Lifter Lower
000.03 ; LS or Limit Switch for Lifter Middle
000.04 ; LS or Limit Switch for Lifter Upper ( Forward )
000.05 ; Switch Start
000.06 ; Push Button Reset

OUTPUT PLC :
005.00 ; Solenoid for Cylinder Feeder Forward
005.01 ; Solenoid for Cylinder Feeder Reverse
005.02 ; Solenoid for Cylinder Lifter Down
005.03 ; Solenoid for Cylinder Lifter Upper


Pemograman PLC Omron :

Download gambar PLC Ladder : PLC Omron Programming
Silahkan Download Programming for SYSWIN : PLC Omron Programming


Pemograman PLC untuk Packing Machine :

Step 1 :
If 000.00 = ON And 000.04 = ON And 000.05 = ON And 010.01 = OFF And 010.04 = OFF And 010.07 = OFF And 000.06 = OFF Then 010.00 = Hold ON ( Latching ).

Step 2 : ( Lifter in the Middle Position )
a. If 010.00 = ON And 000.01 = ON And 010.03 = OFF And 000.06 = OFF Then 010.01 = Hold ON ( Latching ).
b. If 010.00 = ON And 000.01 = ON And 000.03 = OFF And 000.06 = OFF Then 010.02 = Hold ON ( Latching ).

Step 3 :
If 010.01 = ON And 000.03= ON And 000.00 = ON And 010.04 = OFF And 000.06 = OFF Then 010.03 = Hold ON ( Latching ).

Step 4 : ( Lifter in the Lower Position )
a. If 010.03 = ON And 000.01 = ON And 010.06 = OFF And 000.06 = OFF Then 010.04 = Hold ON ( Latching ).
b. If 010.03 = ON And 000.01 = ON And 000.02 = OFF And 000.06 = OFF Then 010.05 = Hold ON ( Latching ).

Step 5 :
If 010.04 = ON And 000.02= ON And 000.00 = ON And 010.07 = OFF And 000.06 = OFF Then 010.06= Hold ON ( Latching ).

Step 6 :( Lifter in the Upper Position or Origin Position )
a. If 010.06 = ON And 000.01 = ON And 000.00 = OFF And 000.06 = OFF Then 010.07= Hold ON ( Latching ).
b. If 010.06 = ON And 000.01 = ON And 000.04 = OFF And 000.06 = OFF Then 010.08 = Hold ON ( Latching ).

Step 7 :
a. If 010.00 = ON Or 010.03 = ON Or 010.06 = ON Then 005.00 = ON.
b. If 010.01 = ON Or 010.04 = ON Or 010.07 = ON Or 000.06 = ON Then 005.01 = ON.
c. If 010.02 = ON Or 010.05 = ON Then 005.02 = ON.
d. If 010.08 = ON Or 000.06 = ON Then 005.03 = ON.


Definisi dan Fungsi (MC) Master control dan (MCR) Master Control Reset pada Pemograman PLC Keyence


MC PLC Keyence :
MC - Master Control.

MC for PLC Keyence

Tujuan / Fungsi:
menyetting master control relay.

MCR PLC Keyence :
MCR - Master Control Reset.

MCR for PLC Keyence

Tujuan / Fungsi:
menutup intruksi MC

Pembuat MC and MCR pada KV untuk PLC Keyence :

MC MCR KV BUILDER PLC Keyence


Membuat Simulasi (MC) Master control dan (MCR) Master Control Reset untuk Pemograman PLC Keyence


Contoh Pemograman Ladder PLC Keyence


Example Ladder PLC Keyence

Membuat Simulasi (MC) Master control and (MCR) Master Control Reset untuk Pemograman PLC Keyence

Silahkan Download : Simulation Make MC and MCR PLC Keyence


Bagaimana Kerja (MC) Master control and (MCR) Master Control Reset untuk Pemograman PLC Keyence


MC / MCR - PLC Keyence Programming
Bagaimana Kerja (MC) Master control and (MCR) Master Control Reset pada berbagai kondisi
:
Condition 1 :
Input X000 = ON , Input X001 = OFF and M100 = OFF, Output M0 = ON , Output M1 = OFF And , Output M2 = ON

MC MCR PLC Keyence Condition 1

Condition 2 :
Input X000 = ON , Input X001 = ON and M100 = ON, Output M0 = ON , Output M1 = ON And , Output M2 = ON

MC MCR PLC Keyence Condition 2


Definisi dan Fungsi (MC) Master control dan (MCR) Master Control Reset pada Pemograman PLC Mitsubishi


MC PLC Mitsubishi :
MC - Master Control.
MC PLC for Mitsubishi

tujuan / fungsi:
setelah pelaksanaan instruksi MC, maka bus line (LD, LDI point) akan mencapai batasnya.

MCR PLC Mitsubishi :
MCR - Master Control Reset.
MCR PLC for Mitsubishi

tujuan / fungsi:
instruksi MCR mengembalikan kembali pada original bus line.

MC and MCR at GX Developer Write Mode for PLC Mitsubishi :

MC MCR GX Developer Write Mode PLC Mitsubishi

MC and MCR at GX Developer Monitor Mode for PLC Mitsubishi :
MC MCR GX Developer Monitor Mode PLC Mitsubishi


Membuat Simulasi (MC) Master control and (MCR) Master Control Reset untuk Pemograman PLC Mitsubishi


Contoh Pemograman Ladder PLC Mitsubishi

Example Ladder PLC Mitsubishi

Membuat Simulasi (MC) Master Control and (MCR) Master Control Reset PLC Mitsubishi :
Silahkan Download : Simulation Make MC and MCR PLC Mitsubishi


Bagaimana Kerja (MC) Master control and (MCR) Master Control Reset untuk Pemograman PLC Mitsubishi


MC / MCR - PLC Mitsubishi Programming
Bagaimana Kerja (MC) Master control and (MCR) Master Control Reset pada berbagai kondisi

Condition 1 :

Input X000 = ON , Input X001 = OFF and M100 = OFF, Output M0 = ON , Output M1 = OFF And , Output M2 = ON

MC MCR PLC Mitsubishi Condition 1

Condition 2 :
Input X000 = ON , Input X001 = ON and M100 = ON, Output M0 = ON , Output M1 = ON And , Output M2 = ON

MC MCR PLC Mitsubishi Condition 2


Definisi dan Fungsi (IL) Interlock and (ILC) Interlock Clear untuk Pemograman PLC Omron


IL PLC Omron :
IL(02) - Interlock.
IL PLC for Omron
Tujuan / Fungsi:
jika interlock dalam kondisi OFF, semua output dan timer PVs
diantara arus IL(02) dan ILC(03) akan masing-masing berhenti atau reset. Instruksi lain diperlakukan sebagai NOP. Counter PVs dalam keadaan siaga. Jika kondisi ON kembali, maka semua berjalan normal seperti biasa.

ILC PLC Omron :
ILC(03) - Interlock Clear.
ILC PLC for Omron
Tujuan / Fungsi:
jika interlock dalam kondisi OFF, semua output dan timer PVs
diantara arus IL(02) dan ILC(03) akan masing-masing berhenti atau reset. Instruksi lain diperlakukan sebagai NOP. Counter PVs dalam keadaan siaga. Jika kondisi ON kembali, maka semua berjalan normal seperti biasa.


IL and ILC at Software SYSWIN untuk PLC Omron :

IL ILC SYSWIN PLC Omron


Membuat Simulasi (IL) Interlock and (ILC) Interlock Clear PLC Omron


Contoh Pemograman Ladder PLC Omron

Example IL ILC Ladder PLC Omron

Membuat Simulasi (IL) Interlock and (ILC) Interlock Clear PLC Omron :

Silahkan Download : Simulation Make IL and ILC PLC Omron


Bagaimana Kerja (IL) Interlock dan (ILC) Interlock Clear Pada Pemograman PLC Omron


IL / ILC - PLC Omron Programming
Bagaimana Kerja (IL) Interlock dan (ILC) Interlock Clear dengan berbagai kondisi :

Condition 1 :
Input 000.00 = ON , Input 000.01 = OFF , Output 010.00 = ON , Output 011.00 = OFF And , Output 010.00 = ON

IL ILC PLC Omron Condition 1

Condition 2 :
Input 000.00 = ON , Input 000.01 = ON , Output 010.00 = ON , Output 011.00 = ON And , Output 010.00 = ON

IL ILC PLC Omron Condition 2


Pemograman PLC Keyence untuk Cutting Machine


PLC Type KV Keyence , Name Input / Output PLC :

INPUT PLC :

0000 ; Push Button Start
0001 ; Push Button Emergency
0002 ; Selector Switch Motor ON / OFF
0003 ; LS or Limit Switch Cutter REV ( Reverse)
0004 ; LS or Limit Switch Cutter FWD ( Forward )
0005 ; LS or Limit Switch Clamp1 CLAMP
0006 ; LS or Limit Switch Clamp1 UNCLAMP
0007 ; LS or Limit Switch Clamp1 CLAMP
0008 ; LS or Limit Switch Clamp1 UNCLAMP
0009 ; LS or Limit Switch Clamp2 FWD ( Forward )
0010 ; LS or Limit Switch Clamp2 REV ( Reverse)

OUTPUT PLC :
0500 ; Contactor Motor Cutter
0501 ; Solenoid for Cylinder Cutter Forward
0502 ; Solenoid for Cylinder Cutter Reverse
0503 ; Solenoid for Cylinder Clamp1 CLAMP
0504 ; Solenoid for Cylinder Clamp1 UNCLAMP
0505 ; Solenoid for Cylinder Clamp2 CLAMP
0506 ; Solenoid for Cylinder Clamp2 UNCLAMP
0507 ; Solenoid for Cylinder Clamp2 Forward
0508 ; Solenoid for Cylinder Clamp2 Reverse



Pemograman PLC Keyence :

Download gambar : PLC Keyence Programming
Silahkan Download Programming for KV Builder : PLC Keyence Programming




pemograman PLC untuk Cutting Machines :

Step 1 :
If 0001 = OFF ( Master Control = OFF ) Then ALL Outputs =OFF.

Step 2 :
If 0003 = ON And 0006 = ON And 0008 = ON And 0010 = ON Then 1000 = ON ( All LS Origin).

Step 3 :
a. If 0002 = ON Then 1001 = Momentary ON ( Diff. UP).
b. If 1001 = ON And 1000 = ON Then 1002 = Hold ON ( Latching ).

Step 4 :
a. If 0000 = ON And 1002 = ON And 1000 = ON And C000 = OFF Then 1003 = Hold ON ( Latching ) And 1004 = Momentary ON ( Diff. UP).
Step 5 :
If 1004 = ON And 1003 = ON And 1006 = OFF Then 1005 = Hold ON ( Latching ).

Step 6 :
a. If ( 1005 = ON Or 1014 = ON ) And 0007 = ON And 0006 = ON And 1003 = ON And 1007 = OFF Then 1006 = Hold ON ( Latching ).
b. If 1006= ON And 0009 = ON And 1003 = ON And 1008 = OFF Then 1007 = Hold ON ( Latching ).
d. If 1007= ON And 0005 = ON And 1003 = ON And 1009 = OFF Then 1008 = Hold ON ( Latching ).
c. If 1008= ON And 0008 = ON And 1003 = ON And 1010 = OFF Then 1009 = Hold ON ( Latching ).
d. If 1009= ON And 0010 = ON And 0500 = ON And 1003 = ON And 1011= OFF Then 1010 = Hold ON ( Latching ).
e. If 1010= ON And 0004 = ON And 1003 = ON And 1012 = OFF Then 1011 = Hold ON ( Latching ).
f. If 1011= ON And 0003 = ON And 1003 = ON And 1013 = OFF Then 1012 = Hold ON ( Latching ).
g. If 1012= ON And 0007 = ON And 1003 = ON And 1014 = OFF Then 1013 = Hold ON ( Latching ).

Step 7 :
a. If 1010= ON And 0003 = ON Then 1100 = ON ( For Count Cutting ).
b. If 1100= ON Then Count Up C000 ( For Count Cutting ).
c. If 1003= OFF Then Reset C000.

Step 8 :
a. If 1013= ON And 0006 = ON And C000 = OFF And 1003= ON And 1006 = ON Then 1014 = Hold ON ( Latching ).
b. If C000 = OFF Then Return to Step 6 ( Loop Until C000 = ON ).

Step 9 :
a. If 0001 = ON Then 1101 = Momentary ON ( Diff. UP).
b. If ( C000 = ON Or 1101 = ON ) And 1000 = OFF Then 1015 = Hold ON ( Latching ).

Step 10 :
a. If 1002 = ON Then 0500 = ON.
b. If 1010 = ON Then 0501 = ON.
c. If 1011 = ON Or 1015 = ON Then 0502 = ON.
d. If 1007 = ON Then 0503 = ON.
e. If 1013 = ON Or (1015 = ON And 0003) = ONThen 0504= ON.
f. If 1005 = ON Or 1012 = ON Then 0505= ON.
g. If 1008 = ON Or 1015 = ON Then 0506= ON.
h. If 1006 = ON Then 0507= ON.
i. If 1009 = ON Or (1015 = ON And 0006) = ONThen 0508 = ON.

For Setting Number of Cutting:


PLC Keyence Setting Number of Cutting


Pemograman PLC Mitsubishi untuk Cutting Machine


PLC Type FX-Mitsubishi , Name Input / Output PLC :

INPUT PLC :
X000 ; Push Button Start
X001 ; Push Button Emergency
X002 ; Selector Switch Motor ON / OFF
X003 ; LS or Limit Switch Cutter REV ( Reverse)
X004 ; LS or Limit Switch Cutter FWD ( Forward )
X005 ; LS or Limit Switch Clamp1 CLAMP
X006 ; LS or Limit Switch Clamp1 UNCLAMP
X007 ; LS or Limit Switch Clamp1 CLAMP
X010 ; LS or Limit Switch Clamp1 UNCLAMP
X011 ; LS or Limit Switch Clamp2 FWD ( Forward )
X012 ; LS or Limit Switch Clamp2 REV ( Reverse)

OUTPUT PLC :
Y000 ; Contactor Motor Cutter
Y001 ; Solenoid for Cylinder Cutter Forward
Y002 ; Solenoid for Cylinder Cutter Reverse
Y003 ; Solenoid for Cylinder Clamp1 CLAMP
Y004 ; Solenoid for Cylinder Clamp1 UNCLAMP
Y005 ; Solenoid for Cylinder Clamp2 CLAMP
Y006 ; Solenoid for Cylinder Clamp2 UNCLAMP
Y007 ; Solenoid for Cylinder Clamp2 Forward
Y010 ; Solenoid for Cylinder Clamp2 Reverse

Pemograman PLC Mitsubishi :

Download gambar : PLC Mitsubishi Programming
Silahkan Download Programming for GX Developer : PLC Mitsubishi Programming



Pemograman PLC untuk Cutting Machines :

Step 1 :
If X001 = OFF ( Master Control (MC) = OFF) Then ALL Outputs = OFF.

Step 2 :
If X003 = ON And X006 = ON And X010 = ON And X012 = ON Then M0 = ON ( All LS Origin).

Step 3 :
a. If X002 = ON Then M1 = Momentary ON ( Pulse ).
b. If M1 = ON And M0 = ON Then M2 = Hold ON ( Latching ).

Step 4 :
a. If X000 = ON And M2 = ON And M0 = ON And C0 = OFF Then M3 = Hold ON ( Latching ) And M4 = Momentary ON ( Pulse ).

Step 5 :
If M4 = ON And M3 = ON And M6 = OFF Then M5 = Hold ON ( Latching ).

Step 6 :
a. If ( M5 = ON Or M14 = ON ) And X007 = ON And X006 = ON And M3 = ON And M7 = OFF Then M6 = Hold ON ( Latching ).
b. If M6= ON And X011 = ON And M3 = ON And M8 = OFF Then M7 = Hold ON ( Latching ).
d. If M7= ON And X005 = ON And M3 = ON And M9 = OFF Then M8 = Hold ON ( Latching ).
c. If M8= ON And X010 = ON And M3 = ON And M10 = OFF Then M9 = Hold ON ( Latching ).
d. If M9= ON And X012 = ON And Y000 = ON And M3 = ON And M11= OFF Then M10 = Hold ON ( Latching ).
e. If M10= ON And X004 = ON And M3 = ON And M12 = OFF Then M11 = Hold ON ( Latching ).
f. If M11= ON And X003 = ON And M3 = ON And M13 = OFF Then M12 = Hold ON ( Latching ).
g. If M12= ON And X007 = ON And M3 = ON And M14 = OFF Then M13 = Hold ON ( Latching ).

Step 7 :
a. If M10= ON And X003 = ON Then M16 = ON ( For Count Cutting ).
b. If M16= ON Then Count Up C0 ( For Count Cutting ).
c. If M3= OFF Then Reset C0.

Step 8 :
a. If M13= ON And X006 = ON And C0 = OFF And M3= ON And M6 = ON Then M14 = Hold ON ( Latching ).
b. If C0 = OFF Then Return to Step 6 ( Loop Until C0 = ON ).

Step 9 :
a. If X001 = ON Then M17 = Momentary ON ( Pulse ).
b. If ( C0 = ON Or M17 = ON ) And M0 = OFF Then M15 = Hold ON ( Latching ).

Step 10 :
a. If M2 = ON Then Y000 = ON.
b. If M10 = ON Then Y001 = ON.
c. If M11 = ON Or M15 = ON Then Y002 = ON.
d. If M7 = ON Then Y003 = ON.
e. If M13 = ON Or (M15 = ON And X003) = ON Then Y004= ON.
f. If M5 = ON Or M12 = ON Then Y005= ON.
g. If M8 = ON Or M15 = ON Then Y006= ON.
h. If M6 = ON Then Y007= ON.
i. If M9 = ON Or (M15 = ON And X006) = ON Then Y010 = ON.

For Setting Number of Cutting :


PLC Mitsubishi Setting Number of Cutting


Pemograman PLC Omron untuk Cutting Machine


PLC Type Series-C Omron , Name Input / Output PLC :

INPUT PLC :
000.00 ; Push Button Start
000.01 ; Push Button Emergency
000.02 ; Selector Switch Motor ON / OFF
000.03 ; LS or Limit Switch Cutter REV ( Reverse)
000.04 ; LS or Limit Switch Cutter FWD ( Forward )
000.05 ; LS or Limit Switch Clamp1 CLAMP
000.06 ; LS or Limit Switch Clamp1 UNCLAMP
000.07 ; LS or Limit Switch Clamp1 CLAMP
000.08 ; LS or Limit Switch Clamp1 UNCLAMP
000.09 ; LS or Limit Switch Clamp2 FWD ( Forward )
000.10 ; LS or Limit Switch Clamp2 REV ( Reverse)

OUTPUT PLC :
005.00 ; Contactor Motor Cutter
005.01 ; Solenoid for Cylinder Cutter Forward
005.02 ; Solenoid for Cylinder Cutter Reverse
005.03 ; Solenoid for Cylinder Clamp1 CLAMP
005.04 ; Solenoid for Cylinder Clamp1 UNCLAMP
005.05 ; Solenoid for Cylinder Clamp2 CLAMP
005.06 ; Solenoid for Cylinder Clamp2 UNCLAMP
005.07 ; Solenoid for Cylinder Clamp2 Forward
005.08 ; Solenoid for Cylinder Clamp2 Reverse



Pemograman PLC Omron :

Download Gambar PLC Ladder : PLC Omron Programming
Silahkan Download Programming for SYSWIN : PLC Omron Programming



Pemograman PLC untuk Cutting Machines :

Step 1 :
If 000.01 = OFF ( Interlock Condition = OFF) Then ALL Outputs =OFF.

Step 2 :
If 000.03 = ON And 000.06 = ON And 000.08 = ON And 000.10 = ON Then 010.00 = ON ( All LS Origin).

Step 3 :
a. If 000.02 = ON Then 010.01 = Momentary ON ( Diff. UP).
b. If 010.01 = ON And 010.00 = ON Then 010.02 = Hold ON ( Latching ).

Step 4 :
If 000.00 = ON And 010.02 = ON And 010.00 = ON And CNT000 = OFF Then 010.03 = Hold ON ( Latching ) And 010.04 = Momentary ON ( Diff. UP).

Step 5 :
If 010.04 = ON And 010.03 = ON And 010.06 = OFF Then 010.05 = Hold ON ( Latching ).

Step 6 :
a. If ( 010.05 = ON Or 010.14 = ON ) And 000.07 = ON And 000.06 = ON And 010.03 = ON And 010.07 = OFF Then 010.06 = Hold ON ( Latching ).
b. If 010.06= ON And 000.09 = ON And 010.03 = ON And 010.08 = OFF Then 010.07 = Hold ON ( Latching ).
c. If 010.07= ON And 000.05 = ON And 010.03 = ON And 010.09 = OFF Then 010.08 = Hold ON ( Latching ).
d. If 010.08= ON And 000.08 = ON And 010.03 = ON And 010.10 = OFF Then 010.09 = Hold ON ( Latching ).
e. If 010.09= ON And 000.10 = ON And 005.00 = ON And 010.03 = ON And 010.11= OFF Then 010.10 = Hold ON ( Latching ).
f. If 010.10= ON And 000.04 = ON And 010.03 = ON And 010.12 = OFF Then 010.11 = Hold ON ( Latching ).
g. If 010.11= ON And 000.03 = ON And 010.03 = ON And 010.13 = OFF Then 010.12 = Hold ON ( Latching ).
h. If 010.12= ON And 000.07 = ON And 010.03 = ON And 010.14 = OFF Then 010.13 = Hold ON ( Latching ).

Step 7 :
a. If 010.10= ON And 000.03 = ON Then 011.00 = ON ( For Count Cutting ).
b. If 011.00= ON Then Count Up CNT000 ( For Count Cutting ).
c. If 010.03= OFF Then Reset CNT000.

Step 8 :
a. If 010.13= ON And 000.06 = ON And CNT000 = OFF And 010.03= ON And 010.06 = ON Then 010.14 = Hold ON ( Latching ).
b. If CNT000 = OFF Then Return to Step 6 ( Loop Until CNT000 = ON ).

Step 9 :
a. If 000.01 = ON Then 011.01 = Momentary ON ( Diff. UP).
b. If ( CNT000 = ON Or 011.01 = ON ) And 010.00 = OFF Then 010.15 = Hold ON ( Latching ).

Step 10 :
a. If 010.02 = ON Then 005.00 = ON.
b. If 010.10 = ON Then 005.01 = ON.
c. If 010.11 = ON Or 010.15 = ON Then 005.02 = ON.
d. If 010.07 = ON Then 005.03 = ON.
e. If 010.13 = ON Or (010.15 = ON And 000.03) = ONThen 005.04= ON.
f. If 010.05 = ON Or 010.12 = ON Then 005.05= ON.
g. If 010.08 = ON Or 010.15 = ON Then 005.06= ON.
h. If 010.06 = ON Then 005.07= ON.
i. If 010.09 = ON Or (010.15 = ON And 000.06) = ONThen 005.08 = ON.

For Setting Number of Cutting :


Setting Number of Cutting


 

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